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1999 Bmw 540i Recalls & Complaints

1

open safety recall on record

Moderate

29 owner complaints filed · Severity Index 0.07 · updated 2026-08-07

The recalls

Moderate99V004000

Electrical System:12v/24v/48v Battery:Cables

THE CABLE INSULATION CAN BE WORN AWAY, EXPOSING THE WIRE.

Remedy & full details

DEALERS WILL APPLY A THICKNESS OF INSULATING TAPE TO THE CABLE IN THE AREA OF THE CLIP, AND INSTALL A REVISED CLIP.

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE THICKNESS OF THE MAIN POSITIVE ELECTRICAL CABLE (GENERATOR TO STARTER) INSULATION IS LESS THAN SPECIFIED, MAKING IT SUSCEPTIBLE TO BEING ABRADED OR CUT BY THE CLIP THAT SECURES THE CABLE TO THE GENERATOR.

Complaint volume

29 this model-year 5 median, same year

Volume alone is not a fault rate — popular vehicles attract more reports. Read it next to the severity mix below.

Complaints filed29
Reporting a crash1
Reporting a fire0
Injuries reported0
Deaths reported0
Severity Index0.07

Severity Index weights each complaint's reported outcome (death ×10, injury ×4, fire ×3, crash ×2) and divides by total complaints. It measures how severe reports are, not how often faults occur.

What owners report most

  1. Electrical System — 4 reports
  2. Engine And Engine Cooling:Cooling System:Radiator Assembly — 3 reports
  3. Steering — 3 reports
  4. Power Train:Automatic Transmission — 2 reports
  5. Engine And Engine Cooling:Cooling System — 2 reports
  6. Service Brakes, Hydraulic:Antilock/Traction Control/Electronic Limited Slip — 2 reports
  7. Latches/Locks/Linkages — 2 reports
  8. Air Bags:Side/Window — 1 reports
  9. Tires:Tread/Belt — 1 reports
  10. Service Brakes, Hydraulic:Antilock/Traction Control/Electronic Limited Slip:Control Unit/Module — 1 reports

What to do

  1. Find your 17-character VIN on the driver's door jamb or the base of the windscreen.
  2. Check it against NHTSA's official lookup at nhtsa.gov/recalls — the authoritative record for your exact car.
  3. Book the repair with any franchised dealer. Safety recall work is free, with no time limit and regardless of who owns the car now.

Other model years

1995 · 1997 · 1998 · 1999 · 2000 · 2001 · 2002 · 2003 · 2017 · 2018 · 2019 · 2020 · 2021 · 2022 · 2023 · 2024 · 2025

Questions

Does an open recall mean the car is unsafe to drive?

Not usually. NHTSA issues a "do not drive" or "park outside" advisory when a defect is dangerous enough to keep you out of the car — those are flagged Critical above. Everything else should be repaired promptly but is not an immediate stop-driving order.

Do I pay for recall repairs?

No. Federal law requires the manufacturer to fix a safety recall free of charge, including parts and labour, whether or not you are the original owner.

Why are there complaints but no recalls?

Complaints are unverified reports filed by owners. They can prompt an investigation, but many never become recalls — either the fault isn't safety-related or it isn't widespread.