How many recalls does the 2004 Chevrolet Aveo have?

2 open NHTSA safety recalls are on record for the 2004 Chevrolet Aveo, alongside 271 owner complaints.

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2004 Chevrolet Aveo Recalls & Complaints

open safety recalls on record

Critical

271 owner complaints filed · Severity Index 0.81 · updated 2026-08-07

The recalls

Critical14V261000

Exterior Lighting:Headlights

If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Remedy & full details

GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Serious04V407000

Seat Belts:Rear/Other

IF THIS OCCURS THE SAFETY BELT RETRACTOR MAY LOCK IN POSITION SO THAT THE BELT CANNOT BE USED.

Remedy & full details

DEALERS WILL INSTALL A SAFETY BELT WEBBING GUIDE TO PREVENT THE BELT FROM TWISTING. THE RECALL BEGAN ON OCTOBER 15, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438. VEHICLE OWNERS LOCATED IN GUAM SHOULD CONTACT GM CUSTOMER ASSISTANCE AT 1-671-648-8453.

ON CERTAIN PASSENGER VEHICLES, THE REAR SAFETY BELT CAN BECOME TWISTED.

Complaint volume

Volume alone is not a fault rate — popular vehicles attract more reports. Read it next to the severity mix below.

What owners reported happened

27Crashes

13Fires

24Injuries

3Deaths

Across 271 complaints. Severity Index 0.81.

Severity Index weights each complaint's reported outcome (death ×10, injury ×4, fire ×3, crash ×2) and divides by total complaints. It measures how severe reports are, not how often faults occur.

What owners report most

Engine And Engine Cooling — 31 reports
Electrical System — 27 reports
Engine — 21 reports
Air Bags — 15 reports
Engine And Engine Cooling:Cooling System — 14 reports
Engine And Engine Cooling:Engine — 13 reports
Exterior Lighting — 10 reports
Seat Belts:Rear/Other — 9 reports
Power Train — 9 reports
Power Train:Automatic Transmission — 8 reports

What to do

Find your 17-character VIN on the driver's door jamb or the base of the windscreen.
Check it against NHTSA's official lookup at nhtsa.gov/recalls — the authoritative record for your exact car.
Book the repair with any franchised dealer. Safety recall work is free, with no time limit and regardless of who owns the car now.

Other model years

2004 · 2005 (1) · 2006 (1) · 2007 (2) · 2008 (1) · 2009 (1) · 2010 (1) · 2011 · 2012

Numbers in brackets are open recall campaigns for that year.

Questions

Does an open recall mean the car is unsafe to drive?

Not usually. NHTSA issues a "do not drive" or "park outside" advisory when a defect is dangerous enough to keep you out of the car — those are flagged Critical above. Everything else should be repaired promptly but is not an immediate stop-driving order.

Do I pay for recall repairs?

No. Federal law requires the manufacturer to fix a safety recall free of charge, including parts and labour, whether or not you are the original owner.

Why are there complaints but no recalls?

Complaints are unverified reports filed by owners. They can prompt an investigation, but many never become recalls — either the fault isn't safety-related or it isn't widespread.

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